How to Scale Corn Flake Meal (Flocão) Production: The Revolution from the HS Doser to Automatic Baling
The Brazilian pasta and flour-based products market has very strong consumption, especially when it comes to staple items on the consumer's table, such as traditional corn flocão. To meet this massive scale of consumption without compromising product quality or inflating operating costs, manufacturers need to move to fully integrated, high-speed packaging lines.
With the sector's biggest bottlenecks in mind, Dosetec designed a complete solution that combines speed, accuracy and smart automation. Discover the technologies that make up this production ecosystem:
1. Extreme Speed with the HS (High Speed) Doser
The great differentiator in high-demand lines is dosing. The HS Doser was developed to operate at fast rates, ensuring extremely short cycles with pinpoint weight accuracy. This avoids overweight (product giveaway) and ensures raw material yield is maximized.
2. Highly Reliable Packaging
After dosing, the corn flocão is sent to high-performance packaging machines, which ensure standardized bags with excellent sealing and impeccable visual appeal on retail shelves, preserving the product's crunchiness and freshness.
3. Smooth Logistics: Conveyors and Automated Baling
The outfeed flow is as important as the filling. The conveyor belts carry the bags automatically to the baler, which groups the products into secure bales, making handling, palletizing and logistics transport to the distribution center easier.
Why invest in an end-to-end Dosetec solution?
- Real Productivity Gains: Elimination of bottlenecks and continuous large-scale operation.
- Less Waste: The high accuracy of the HS Doser protects your plant's profit margin.
- Logistics Standardization: Uniform bales and bags that reduce damage in transit.
🚀 Ready to revolutionize the numbers of your flour-based products plant?
Don't let outdated equipment limit your business growth. Talk to Dosetec's specialists and discover the ideal solution for your production capacity!